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1936 Volvo P51

The body work on this vehicle was so intensive, and so heavily documented that two pages had to be created for the pictures. To go to the most current pictures, click Next Page

 

 

3/15/05

The gas cap filler enclosure, terribly deteriorated, rusted to oblivian

New fashioned cover-obvious difference!

Left rear quarter, lower section-you can see the bondo that was used (pink material) as well as a line that indicates the false extension

A side view of that same rear quarter, with the filler removed

3/16/05

3/21/05

Inner wheel well, the lower rusted portion is removed

Same as previous picture, Hans is holding the piece that was cut out

3/22/05: Dog leg, outter flange rebuilt

3/29/05

Driver's side rear inner wheel well repair complete

Another view of the same

Rear quarter panel extension repair

Driver side inner rear quarter panel repair finished

Driver side rear body mount rusted around

Driver side rear inner quarter panel extension deteriorated

Passenger rear quarter panel repair complete, fender installed for fit

4/05/05

Driver side rear inner wheel well arch, lower repair

8/9/05: exhaust gasket competley rebuilt, and a remade stud (3rd from the left) with a helicoiled stud hole

8/11/05: Hans polishing the heater box after re-welding it

This is the heater core that the car came into the shop with. It wouldnt fit in the heater box-it measured 5 3/4 inches and the box only allows for

5 1/2

8/16/05: Fitting the rear fender

8/17/05: Right rear-finishing details of the fender well

We had to extend the rocker panel to fit the fenders

Created fender reinforcement flange

Same as the other side, had to extend the running board

This is the other side of the reinforced flange for the fender

8/23/05: Starting the bodywork on the right rear quarter panel

8/24: Fitting the fender to the driverside rear qurter

fender fitted to the quarter panel, body work is apparent here

Discovery of rust under the paint on the passenger side rocker panel

8/30/05: Passenger side, rear quarter panel body work

8/31:Fitting Fender

9/1: Hans doing the body work on the right rear fender

9/6: Stripping the passenger rear door

Driver side rear door stripped to metal

9/7: Body work being done on the driverside front fender

9/8: Passenger front fender as recieved, fitted to the car

Surface of the passenger side front fender, stripped, showing the deep rust pits

9/12 Body work on the passenger front fender

9/13: The next 4 pictures show the front dog leg exposed with all of the rust that was found and the previous (poor quality) work

9/14/05: Passengerside front dogleg cut open

Passenger patch inside the door opening

Passengerside, front, dogleg repaired

9/15: Driverside rear door being stripped

Driverside front and rear doors stripped and repaired

Hans stripping the grey paint from the body

9/20

Holes in the corner of the door, this shows the rusting through in detail

This is a shot of the bottom of the door, you can see the rust-through here as well

Rusted piece from the bottom corner of the door cut out

Door corner rust through and the rust cut out

repair panel made

repair panel welded into place

Door corner repair repair finished

extent of rust on the inside of the door, this shows the water line

The body, stripped of all grey paint

The chassis

The body, showing the repair work done on the rear quarter

Body work on the main body

Body work on the doors

Door in self etching primer

Pin holes in the door that showed up after sandblasting

Pin holes on the inside

Bottom of the door, rusty panel cut out

door, bottom repair panel is welded into place

The fenders in the final sealer

Door panel welded in and prepped for bodywork

work done on the door

The work is finished on the doors

Doors in primer

Trunk lid fits!

10/19/05: The sand blasting process: chassis being processed

Floors being sandblasted

Firewall being sand blasted

A view of the interior with the rear sectio sandblasted

After sandblasting, you can see the holes in the floor panels

Holes in the trunk floor

Driverside front body to chassis mount area repaired badly (previous work!)

10/20/05: Trunk sandblasted

Interior floors sandblasted

The trunk lid in primer

The floors in primer

Showing the rear panel out

10/24/05: Trunk floor cut out

Trunk floor panel being made

Trunk floor piece in place

Process of welding the trunk floor piece into place

11/01/05: Driverside chassis support-Inside view

Driverside chassis support-Outside view

Driverside front floor, showing bad previous repair (see the rust?)

Dirverside chassis support, side view

Driverside chassis support repaired

Support showing the rusty section removed and compared to the new piece

Driverside floor adjacent to the chassis support with the bad repair removed

These two are close ups of the bad repair and rust that we had to cut out

Rusted passenger side support

Same as previous picture, this picture shows the rust cut away

Rusted passenger side floor area, the seam is opened up

Same area, inside view

Same area, underneath view

Passenger side fender support ewpair in progress

Passenger side fender support area panel replacement in process

Passenger side front floor, rusted through in seams

Driver side front fender mount area rebuilt

new panel piece made, with old one for comparison

New panel made

Driver side upper floor panel

Driverside floor section cut out

Driver side fender to body attachment area

Driver side footwell

Lower driver side support

12/06/05: Passenger side front foot well done

Same, just the underneath the car view

Driver side rear wheel well-this is the bad previous repair work

That area cut out with rusty area exposed

Same area sandblasted with weld-through primer on

On the rotisserie...

Hans and Dave hooking it up to the rotisserie...

Underside of the car, showing the extensive rust and poor previous work

12/15/05: Sandblasting the floor

Sandblasting the interior floor

Hans!

Hans cleaning the sandblast area

The underside of the floor after sandblasting

Same, just the other side

Front fender/body support area after sandblasting

The replaced area in the trunk floor where the gas filler spout goes through

Reworked area, the bottom of the trunk

Holes that were exposed after sandblasting

holes in the nose section that were exposed after sandblasting

Nose section, shoing the rusted area cut out

Underside floor, rusted area cut out

Nose section, starting to apply filler

New hardware installed in the inner fender

1/19/06: Dash panel repair

Close up of the same

Driverside fender mount area in plastic

Sanding primer

Spare wheel cover primed

Self etching primer: the floors underneath and the interior

Self etching primer: interior

sanding primer: underneath floors

Sanding interior

Hood stripped

Stripping the gill plate

Fenders in primer

Sanding the fenders

Found extensive rust on the engine splash pan

Nose panel prepped

Hood prepped for body work

Hood half body work done

Headlight bucket stripped

1/19/06: Dash panel repair

Close up of the same

Driverside fender mount area in plastic

Sanding primer

Spare wheel cover primed

Self etching primer: the floors underneath and the interior

Self etching primer: interior

sanding primer: underneath floors

Sanding interior

Hood stripped

Stripping the gill plate

Fenders in primer

Sanding the fenders

Found extensive rust on the engine splash pan

Nose panel prepped

Hood prepped for body work

Hood half body work done

Headlight bucket stripped

 

 

 

 

 

Contact Us:
195 St. John Street
Portland, ME 04102
(207)775-0968
aauto1@maine.rr.com

Amanda: volvo@maine.rr.com

This Web last updated 11/28/07